Volkswagen NEW BEETLE - User Manual

66 - 1 Wheel housing liner, removing and installingFront wheel housing liner Wheel housing liner Material - PP/EPDM  Removing: Bolt  Mount

Installing - Install mirror turn signal lamp - 1 - into mirror housing - 2 - as shown - arrows - and swing in - direction of arrow - . - Clip catc

- Disconnect harness connector for rearview mirror and disengage wire at subframe and door -arrows-. - Wrap connector with adhesive tape for thr

- Installation is performed in the reverse order of removal.- Route and secure wiring correctly again, especially in window recess, otherwise win

- Remove bolts - 1 - and remove rearview mirror - 2 - from door hinge - 3 - . Tightening torque: Bolts - 1 - = 10 Nm Note:  Hidden bolt is access

- Wrap connector with adhesive tape for threading (otherwise may get stuck in door). - Fold rearview mirror toward rear for easier installation.

- The respective assembly follows the reverse of the removal procedures. Note:  Guide electrical wire through door openings.  Route and secure wir

66 - 3 Roof moldings Roof molding Roof molding  With cover strip Item - 4 -  Do not bend roof molding Rear window - Removing: Pry off

Windshield Cover strip  Installing: Sealing lip (component part of windshield) - Insert cover strip into pocket of roof molding up to stop, t

66 - 4 Protective moldings Sill panel strips, replacing Sill panel strip  Self-adhesive  Removing:  Installing: - Heat sill panel strip us

Grommet Scuff guard foil Self-adhesive  Installing: Impression First impression is used as reference point for positioning scuff guard fo

66-1  Torque 4 Nm. (35 in. lbs.) Expanding nut Speed nut  Installed onto bumper cover or fender Bolt mounting sequence for vehicles 07.05

Sill panel strip Self-adhesive  Removing:  Installing: - Heat sill panel strip using hot air gun before removing.- Clean outer panel with mi

Internal door seal  Peel off for installing scuff guard foil Grommet Sill Convertible top frame protective strip, removing and installing (C

 2x Side window Removing - Convertible top fabric retaining frame: Electric-/hydraulic convertible top 61-1, Electric-/hydraulic convertible

- Press strip - 1 - onto edge of side panel on left and right. - Press in expanding rivet - 5 - . - Press center of protective strip - 1 - onto edge

66 - 5 Rear spoiler Assembly overview Rear spoiler - installation unit  With links, guide tubes and cables  Grease link guides using G 000 450

J223  Self-diagnosis  Removing and installing 66-5, Rear spoiler motor, removing and installing , rear spoiler drive, removing and installing

Rear Spoiler Control Module J223 detects malfunctions in rear spoiler system and stores them in permanent memory. Using self-diagnosis, these malf

Lowering is executed in several steps until limit stop when switch is in position - 2 - . Warning! There is a danger of being jammed!Observe that t

- - arrow - . Note:  Harness connectors in wiring harness can be unhooked from bracket at lower guide tube - 5 - . - Loosen bolt - 1 - and open h

rear lid - 2 - . - Disengage sealing grommets - 1 - on left and right of lid - arrow - . - Open clips - 1 - at left and right. Note:  Replace dam

Wheel housing liner  Material - PP/EPDM  Removing: - Remove wheel. Tightening torque of wheel bolts = 120 Nm.- Remove cover and wheel housin

- Before installing rear spoiler installation unit at rear lid, check condition of sealing grommets - 1 - . Sealing grommets must seal rear lid re

- To align rear spoiler, loosen bolts - 1 - on left and right on upper edge of rear lid - 2 - and then move rear spoiler installation unit within

dimension - a - must be the same on both links - 1 - . Setting - Remove rear lower lid trim Repair Manual, Body Interior, Repair Group 70, Rear

- Remove bolts - 1 - of bracket - 2 - for lower guide tubes - 3 - . Tightening torque: Bolts - 1 - = 8 Nm - Open clips - 1 - at left and right. No

- Grease rear spoiler rods using G 052 778 -arrows-. Rear spoiler

66 - 6 Wind deflector Wind deflector bearing, removing and installingRemoving - Switch ignition off. - Remove seatbench Repair Manual, Body Int

- Remove two bolts, respectively, and remove corresponding wind deflector bracket. Installing - Installation is performed in the reverse order of rem

- Remove screws - 2 - (Qty. 4) on locking pin assembly - 1 - InstallingInstall new locking pin assembly - 1 - and screws - 2 - (Qty. 4). Tightening

Nut Bolt  Mounting sequence for vehicles 07.05 Topic 66-1  Torque 4 Nm. (35 in. lbs.) Expanding nut Cover  Only right side Spring

66 - 2 Exterior rearview mirror Tools Special tools, testers and auxiliary items required Pry Lever - Rmv Outside Mirror 80-200  Wiring Harn

- Protect housing edges against paint damage e.g. using fabric-reinforced adhesive tape - 2 - . - Press mirror glass - 1 - into mirror housing at

- Press screwdriver - 2 - in - direction of arrow - against locking mechanism under retainer - 4 - and disengage mirror housing - 1 - . - Pull off

- Unclip trim - 1 - from mirror housing. Loosen locking mechanism using screwdriver - arrow -, to do so. - Press screwdriver - 2 - in - direction

- Switch off ignition and all electrical consumers and remove ignition key. Drivers Exterior Mirror Turn Signal Lamp L131 and Front Passengers E